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Twisting Lines Automation

Twisting Lines Automation

In the cable manufacturing industry, the quality of conductor design and cable geometry depends directly on the performance of stranding lines. As Proton Automation, we deliver world-class automation solutions for all stranding processes where high mechanical inertia, precise pitch control, and dynamic tension management are critical. With our advanced software algorithms and smart synchronization technologies, we maximize your line efficiency while keeping scrap rates to an absolute minimum.

Sub-Sectors & Our Solutions:

  • Rigid Stranding Line Automation: Provides high-precision electronic gearing between stranding cages and capstans; offers zero-scrap and synchronized stops even during power outages via regenerative energy management.
  • Bow Strander Line Automation: Ensures flawless cable geometry by applying dynamic tension control even under high rotation speeds and intense centrifugal forces; reduces downtime using heavy-duty, long-lasting components.
  • Single / Double Twist Line Automation: Establishes precise synchronization between line speed and take-up tension during high-speed twisting, ensuring even fine conductors are stranded with perfect pitch stability without breaking.
  • Tubular Stranding Line Automation: Optimizes the mechanical balance and rotor control of high-speed rotating tube structures; delivers maximum operational safety through sensitive braking systems and smart diagnostics.
  • Drum Twister Line Automation: Synchronizes the rotation of heavy drums and capstan speeds within milliseconds for large cross-section power cables and sector conductors, ensuring premium stranding and layer-by-layer winding.
  • Armoring Line Automation: Stabilizes tension control throughout steel wire or tape armoring processes, guaranteeing error-free coating for maximum cable resistance against mechanical impacts.