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Aluminum and Copper Wire Rod Rolling Automation

Aluminum and Copper Wire Rod Rolling Automation

Continuous and error-free production in wire rod rolling lines requires perfect tension and speed synchronization, even at high speeds. With the advanced rolling automation solutions we develop as Proton Automation, we preserve the structural quality of the material while minimizing downtime and scrap rates.

Key Features & Advantages

  • Flawless Tension via Cascade Control: Thanks to our advanced cascade control algorithms, material tension along the line is managed automatically and precisely, preventing any breakage or slack.
  • Impact Drop Compensation: Sudden speed drops that occur when the material first enters the rollers are instantly compensated for by our smart system. This minimizes mechanical and structural stress on the line.
  • Automatic Breakage Detection & Fast Intervention: Any potential wire rod breakage is detected by the system within milliseconds. The line is brought to a safe stop, keeping material waste and downtime to an absolute minimum.
  • User-Friendly SCADA & HMI: We offer intuitive interfaces that allow operators to easily manage the entire line from a single point, load production recipes, and track real-time operational data.